China Best Sales Thermoforming Custom Product Molding Household Appliance Accessories Plastic Injection Molded Part

Product Description

Product Description
 

PLASTIC INJECTION PART BASIC INFORMATION PLASTIC INJECTION MOULD BASIC DESCRIPTION
Plastic Part Name High Precision Mold Components Injection System Hot runner /Cold Runner
Surface Requirement Texture EDM SPI Chrome Coating Cavitation Single /Mutil Cavites
Plastic Part Resin thermoplastic/Thermosetting Ejector System Pin/air Valve/Stripper plate
Tolerance Request UP to (±0.005mm) Steel Standard ASSAB/FINKL/BOHLER/ Groditz/Buderus
Production Quantity Up to 1 miliion Cooling Baffles/Sprin Piple/3D printing water line
Part Size Range Up to 1500mm Standard Delivery 40 days or 5 weeks
Multi Injection Single/Double/multi color Standard Parts/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Software Data exchange: UG, PRO/E, SOLIDWORKS, CAITA, CAD, STP, X_T, IGS, PRT, DWG, DXF Design Capability DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer’s
idea
Quality Assurance Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report Documents / Reports Provided Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

We offer low to high volume plastic injection production. Our injection press  size ranges from 50 to 1300 ton machine.
Below is the industry / market we serve:
* Automotive
* Household appliance
* Engineering / electronics
* Medical
* Cosmetics

Our Services

ACE Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed. We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype CHINAMFG and Low cycle CHINAMFG molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding

Why Choose Us
1. We have our own design and development team and factory, with more than 14 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely.
 

We will provide fully dimension checking before mold test.

Make sure all components and mold dimension under correct tolerance. if customer needed, we can provide all these documentation for their reference.

How To Order
Please kindly email us your inquiry, and our professional team is committed to providing personal service at the lowest possible prices to you.

Company Profile
We are managed by a group of professionals with many years of experience in mould design, molding technology and quality control. Our clients are able to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan North & South America, we have developed an excellent understanding of the technical and quality requirements needed.

Capability – Equipment listCapacity* More than 350 sets/year
* Maximum mold weight: 20 tons
* Maximum mold size: 1600mm*900mm*900mmTolerance* Mold: 0.01mm
* Plastic part: 0.015m

ACE MOULDING EQUIPMENT & PRESS LIST 2571

Department

Major Equipment

Name

Specification

Unit

Total

     Mold Department

CNC Machining Center

ROEDERS RFM-800 Precision Centre Made in Germany

36000/min

2

14

CNC Machining Center

ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany

50000/min

2

CNC Machining Center

ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany

42000/min

2

CNC Machining Center

ROEDERS RFM-600 Precision Centre Made in Germany

42000/min

2

CNC Machining Center

KT-600II Precision Centre

24000/min

4

CNC Machining Center

Shenghong ZheJiang

8500

2

Electric Discharge Machine(EDM)

SODICK EDM Machine

AD30L

4

11

SANDY EDM Machine

ED3

2

Wintop

350

3

Wintop

DE -650

2

Milling Machine

Milling machine

16SS

8

9

Mazak

Milling machine

QTN150

1

Cutting Machine

Cutting machine

MV1200S

3

3

Drill Press Machine

Drill Press machine

Z3032X10

1

1

Molding Department

Plastic injection machine

Injection machine

Kiaming 58T

1

24

Kiaming 98T

1

Kaiming128T

4

Kaiming 168 T

2

HaiTian 200T

8

ZheJiang 250T

1

CHINAMFG 220T

1

Kaiming 400T

2

Kaiming 450T

1

HaiTian 650T

2

HaiTian 1300T

1

Quality Department

Inspection machine

2.5D Video Measuring System

VMS-2015F

1

2

Alberlink CMM

HR-150A

2

2

organlzation

Currently possess a strong team with 140 people, including 

* 32 Design & Engineers ( ≥ 10 years’ experience) 

* 12 CNC programmers
* 8 project engineers

* 6 Sales people

* 5 full-time quality inspection personnel 

* 4 people in logistic team 
* 60 tool makers

* 13 Office worker

 

 

Workshop

Our factory is under ISO standards & certification.This insures productivity and total control on quality.

Packaging &Shipping

Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements.
Our standard packaging for plastic injection mold is wooden pallets or wooden cases.

How To Order
Kindly contact or email us your inquiries or RFQs. One of our sales team would contact you asap and offer professional consultation on all your plastic molding needs and provide the best price that is suitable to your requirements.

F A Q

Q: What services do you provide?

A: We manufacture plastic injection molds and produce plastic injection parts for sampling and bulk production.We also provide mold design services. 
 

Q: How can I contact you?

A: You can send us an inquiry via email,  WhatsApp, Skype or Wechat. We will reply to you within 24 hours. 
 

Q: How can I get a quotation?

A:After receving your RFQ, we will reply to you within 2 hours. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet)c) Annual quantity requirement for parts 
 

Q: What shall we do if we don’t have part drawings?

A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create .
 

Q: Can we get some samples before mass production?

A: Yes, we will send you samples for confirmation before start of mass production. 
 

Q: Due to time difference with China and overseas, how can I get information about my order progress?

A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress.
 

Q: What is your leadtime?

A: Our standard leadtime for mold production is 4 weeks.For CHINAMFG is 15-20 days depending on the quantity.
 

Q: What is your payment term?

A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred 
 

Q: How do you deliver the goods?

A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can work with your appointed shipping forwarder.
 

Q: How can I guarantee our quality?

A: During mold making, we do material and part inspection. During part production, we do 100% full quality inspection before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.

CONTACT US

 

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Type: Plastic Mould Parts
Material: Stainless Steel
Application: Electronic, Hardware, Machinery, Household Applicances, Car
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

How do injection molded parts enhance the overall efficiency and functionality of products and equipment?

Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:

1. Design Flexibility:

Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.

2. High Precision and Reproducibility:

Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.

3. Cost-Effective Mass Production:

Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.

4. Material Selection:

Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.

5. Structural Integrity and Durability:

Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.

6. Integration of Features:

Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.

7. Lightweight Design:

Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.

8. Consistent Surface Finish:

Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.

9. Customization and Branding:

Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.

Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China Best Sales Thermoforming Custom Product Molding Household Appliance Accessories Plastic Injection Molded Part  China Best Sales Thermoforming Custom Product Molding Household Appliance Accessories Plastic Injection Molded Part
editor by CX 2024-01-09