China Fpic Custom Automotive Plastic Part Injection Molding Parts Injected Molded Parts injection molded parts drawing

Product Description

FPIC Injection Moulding Parts Plastic Molding Support Personalized Plastic Merchandise

We, HangZhou Forman Precision Market Co., Ltd, provide one- stoped Custom made Automotive Components answer. Mainly provide personalized automotive connectors, precision plastic injection molding areas, Stamped Steel Components and so forth. 

Solution Description

Item Name  FPIC Injection Moulding Parts Plastic Molding Support Personalized Plastic Product
Raw Content PA9T,PA6T,PA66,LCP,PBT   UL94V-
Color Black,White,Inexperienced,Gray,Yellow, Blue, etc
Functioning Temperature -40ºC to + 105ºC
Insulation Resistance 1000mΩ MIN
Package deal PE bag in Carton
Shipping By Specific,By Air,By Sea,By Sea,By Truck,By Practice and so on
Free Sample  available 

Custom Plastic Injection Molding Elements is 1 of our primary manufacturing line. We have equipped our plastic moulding components to Audi, Ford, VW and so forth for a long time. 

If you have any desire for personalized plastic areas, just send out your drawing and in depth needs to us , you will get the reaction ASAP. Just Try it.  Thank you in advance. 

Ahout Forman

Started In 1999
No. of Employee  241 users
Occupied area 11000 Sq. Meter
R&D Team  fourteen employees with know-how and  much more than 10 many years encounter in digital and automotive business
Principal Business Digital Connectors, OEM/ODM Automotive Connectors , such as substantial precision metallic stamping parts, plastic injection molding components and so on
Workshop   Four main workshop–Tooling machine workshop,Injection molding workshop, Metal stamping workshop and Automobile Assembly Workshop
Device List  Pls verify the equipment for each and every workshop as below:

Our Business office:

Our Workshp:

Quality Assurance

In buy to Manage the item quality in the complete procedure, FPIC constructed itsself lab equiped with kinds of expert inspection and screening device. In this lab, we could in Salt spray resistance test ,tensile test,intersection detection, coating thicknessinspection and so on. Prior to shipped, all the products ought to be detected by CCD one hundred%,to insure its large efficiency.

Certification & Honor

1999    Launched
2004    ISO9001:2008 Qualified
2005    Became  USB Association Member
2006    Very first Full- Automated Assembly Line
2013    ISO14001 Accredited
2016    IATF 16949 Qualified

Exhibition

Shipping and delivery

Regards to Shipping , it is up to you. By Express , By Air, By Sea, By Train, By Truck and so on . 

FAQ

Q: Are you investing company or maker?
 A: We are manufacturing facility, so we can give competitive cost for you.
 
 Q: What sort of items can you give?
 A: Our business (FPIC) can offer OEM/ODM spare parts. We are an seasoned OEM / ODM company, focusing on tooling and mass manufacturing of Stamping areas, Injection-molded plastic elements and Insert-molding parts .
 
 Q: What is actually types of information you need to have for a quotation?
 A: In purchase to quote for you previously, please provide us the specifics jointly with your inquiry.
 1. 3D drawings (Phase, CAD, Sound Performs, PROE, DXF and PDF)
 2. Content necessity (consist of contact material and insulation materials.)
 3. Surface treatment 
 4. Amount  or Usage (for each get/ for each thirty day period/ yearly)
 5. Any unique requires or needs, such as packing, labels, supply, and so on.
 
 Q: What shall we do if we do not have drawings?
 A: Please deliver your sample to our manufacturing facility, then we can duplicate or supply you greater options. Please send out us images or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed get.
 
 Q: What helps make you diverse from other individuals?
 A.1. Our know-how R&D team with 14 member who all have abundant expert expertise and knowledge about connectors
    2. Automatic creation products and matched good quality screening tools. 

 Q: Is it attainable to know how are my goods likely on with out browsing your business?
 A: We will offer you a detailed generation routine and send weekly studies with pictures or movies which demonstrate the machining development.
 
 Q: Can I have a demo purchase or samples only for a number of pieces?
 A: As the item is tailored and require to be made, we will charge sample price, but if the sample is not more high-priced, we
will refund the sample value right after you placed mass orders.

Thank you very a lot for your tolerance . Any desire , just send your drawing and in depth specifications for our additional affirmation. 

Have a nice day!

US $0.01-1
/ Piece
|
100 Pieces

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Raw Material: PA6t + 30% G.F
Color: Black
Operating Temperature: -40 to +105

###

Customization:

###

Product Name  FPIC Injection Moulding Parts Plastic Molding Service Custom Plastic Product
Raw Material PA9T,PA6T,PA66,LCP,PBT   UL94V-0
Color Black,White,Green,Gray,Yellow, Blue, etc
Operating Temperature -40ºC to + 105ºC
Insulation Resistance 1000mΩ MIN
Package PE bag in Carton
Shipping By Express,By Air,By Sea,By Sea,By Truck,By Train etc
Free Sample  available 

###

Founded In 1999
No. of Employee  241 members
Occupied area 11000 Square Meter
R&D Team  14 staff with know-how and  more than 10 years experience in electronic and automotive industry
Main Business Electronic Connectors, OEM/ODM Automotive Connectors , including high precision metal stamping parts, plastic injection molding parts etc
Workshop   Four main workshop–Tooling machine workshop,Injection molding workshop, Metal stamping workshop and Auto Assembly Workshop
Machine List  Pls check the machine for each workshop as below:
US $0.01-1
/ Piece
|
100 Pieces

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Raw Material: PA6t + 30% G.F
Color: Black
Operating Temperature: -40 to +105

###

Customization:

###

Product Name  FPIC Injection Moulding Parts Plastic Molding Service Custom Plastic Product
Raw Material PA9T,PA6T,PA66,LCP,PBT   UL94V-0
Color Black,White,Green,Gray,Yellow, Blue, etc
Operating Temperature -40ºC to + 105ºC
Insulation Resistance 1000mΩ MIN
Package PE bag in Carton
Shipping By Express,By Air,By Sea,By Sea,By Truck,By Train etc
Free Sample  available 

###

Founded In 1999
No. of Employee  241 members
Occupied area 11000 Square Meter
R&D Team  14 staff with know-how and  more than 10 years experience in electronic and automotive industry
Main Business Electronic Connectors, OEM/ODM Automotive Connectors , including high precision metal stamping parts, plastic injection molding parts etc
Workshop   Four main workshop–Tooling machine workshop,Injection molding workshop, Metal stamping workshop and Auto Assembly Workshop
Machine List  Pls check the machine for each workshop as below:

Injection Molded Parts – Design Considerations

If you want to produce high-quality Injection molded parts, there are several factors to consider before the design process. These factors include the Surface finish, Material compatibility, and Tooling fabrication. This article will focus on some of these factors. Ultimately, you can save time and money by designing the parts in-house.

Design considerations

Injection molded parttWhen creating a new part, or updating an existing part, design considerations for injection molded parts are critical. The decisions you make in these early stages of development can have a profound effect on the final product, and they can also have substantial cost and timing implications. In this guide, we’ll explore key design considerations, including how to maximize the efficiency of the injection molding process. We’ll also touch on how to optimize gate placement and parting lines.
To ensure a successful injection molding process, part design must balance structural integrity and plastic fill volume. This means creating parts with relatively thin walls that have adequate support and avoid warping or sinking. To do this, injection molded parts often feature ribs or projections to strengthen the walls. However, too thin of a wall can result in excessive plastic pressure and air traps.
One of the most important design considerations for injection molded parts is the direction of the parting line. For many applications, a parting line is obvious, but for others it’s a little less obvious. The first step in designing an injection mold is to determine which direction it should open.
Another critical design consideration is the part’s ejection. If a part isn’t ejected properly, it will stick to the mold. A part that has too many undercuts or ribs will end up stuck on the mold’s side, making it difficult to eject it from the mold. A part that has a draft angle of at least five degrees is much easier to eject.
Another important design consideration for an injection molded part is the type of plastic used. Some plastics do not tolerate undercuts. However, some materials are able to tolerate undercuts of up to five percent. Undercuts are not ideal and can increase the complexity and cost of the injection mold.
Another design consideration for injection molded parts is the radius of edges. Sharp corners can create high molded-in stresses and can lead to failure points. A radius eliminates this stress by redistributing the stress more evenly throughout the part. This also facilitates flow of the material through the mold.

Surface finish

Injection molded parts are often finished with additional processing in order to improve their aesthetic quality. There are a variety of finishing processes, including machining and sanding, which give injected molded parts a particular look, feel, or texture. The surface finish of a plastic part affects both its aesthetics and its functionality. According to the Society of Plastics Industry, certain standards for surface finish are essential to the aesthetics and durability of plastic parts.
Surface finish of injection molded parts depends on the primary design goal. For instance, some designs may need a part to be aesthetically pleasing while others may want to enhance its functionality. Surface texture is often used by designers and engineers to achieve different aesthetic goals, such as improving the product’s perceived value. A textured surface may also help hide imperfections and improve the part’s non-slip qualities.
Surface finish is a critical aspect of plastic injection molding. It can affect material selection, tooling, and other process decisions. It is important to determine the desired surface finish early in the design phase. A skilled plastic injection molder can assist you in making this decision. In addition to determining the finish you need, a skilled molder can help you decide the best material for the job.
The PIA classification system defines four basic grades for surface finish. There are subcategories for each grade. Group A surface finish is smooth, and grade B and C finishes are textured. The former is the most common and economical finish and is most suitable for industrial parts. It can hide deformations and tooling marks, and is the least expensive finish type.
Surface finish of injection molded parts can vary greatly, and can be crucial to the performance and appearance of the part. Some companies prefer plastic parts with a glossy finish, while others prefer a textured surface for aesthetic reasons. While the former may be better for aesthetic purposes, rougher surfaces are often preferred for functional or mechanical parts.

Material compatibility

Injection molded parttMaterial compatibility is important for the durability of your injection molded parts. You can use multiple materials in the same part by mixing resins. This is an ideal solution for parts that require adhesion, friction, or wear. Fast Radius can simplify the material selection process, optimize part design, and speed up production.
ABS is a thermoplastic polymer that can withstand a range of temperatures. Its low melting point means that it is easy to mold, and it has good chemical and moisture resistance. ABS also has good impact strength, and is highly durable. It is easy to recycle. Nylon is another versatile material for injection molding. It can be used for car tires, electrical components, and various apparel.
When choosing the material for your injection molded parts, keep in mind that the type of resin will determine their tolerance. Injection molding is compatible with a wide range of plastic resins. Some materials are more suitable than others for certain applications, and many plastics can be modified with stabilizers or additives to improve their properties. This flexibility allows the product development team to customize materials to achieve the performance characteristics they desire.
Polyamides are another great option for injection molding parts. Both natural and synthetic varieties of these plastics have excellent properties. However, they have some drawbacks. For instance, nylon injection molding is difficult and can result in inadequate filling. However, Nylon injection molding has many benefits, including high impact resistance and heat resistance.
Polybutylene terephthalate (PBT) is a high-molecular-weight polymer with excellent mechanical and chemical resistance. It is a good choice for components in the medical, automotive, and lighting industries. Its low water absorption and low flammability make it suitable for many applications.
Polyurethane (TPU) is another polymer option. It has excellent resistance to abrasion, chemicals, greases, and oils. It also has high temperature resistance, and is suitable for ozone environments. However, TPU is more expensive than TPE and requires drying before processing. Moreover, it has a short shelf life.

Tooling fabrication

Injection molded parttTooling fabrication for injection-molded parts is an important component of the manufacturing process. The right design of the mold can reduce the cost and time required for a finished product. For instance, choosing the right type of core for the mold can reduce the amount of material used in the part, which is necessary to produce a high-quality product. It is also important to choose a design that is easy to mill into a mold.
Injection molding requires a mold with precise geometries. The mold tool must be constructed accurately and carefully to achieve the desired precision. It can be the biggest investment in the manufacturing process, but it is also critical to the success of a project. Large volume and high-precision parts often require more complex tooling, as they require the highest level of precision.
Tool steels typically used for injection moulding include H-13 and 420 stainless steel. Both of these materials are strong enough to produce parts of comparable hardness to wrought parts. These materials have low elongation values, so they are ideal for constructing injection moulding tools. Some of these steels also have excellent dimensional accuracy and are ideally suited for high-precision tool fabrication.
The process of plastic injection molding requires precise measuring and tooling fabrication. The mold must have the proper lead angle and space for the material to deform. Undercuts must be no larger than 5% of the diameter. Moreover, the injection molded part should be free of stripping or undercuts. Ideally, it should have a lead angle of 30o to 45o.
Various plastics can be used in the process of injection molding. The process can be used to produce cosmetic and end-use parts. Materials used in the molding process include silicone rubber and thermoplastics. If the part requires additional reinforcement, it can be reinforced with fibers, mineral particles, or flame retardant agents.
Increasingly advanced technologies have streamlined the process of tooling fabrication for injection moulded parts. The process has improved with the use of computer aided design, additive manufacturing, and CNC lathes. Approximately 15% of the cost of a finished injection molded part is spent on tooling fabrication.
China Fpic Custom Automotive Plastic Part Injection Molding Parts Injected Molded Parts     injection molded parts drawingChina Fpic Custom Automotive Plastic Part Injection Molding Parts Injected Molded Parts     injection molded parts drawing
editor by czh 2023-01-22